ATON WIRE 50

2-axes Diameter gauge 50 mm measurement range

ATON Wire is a stationary dimensional measurement system for continuous monitoring of rolling and drawing mill production. To meet challenging return-of-investment requirements NEXTSENSE offers high accuracy at a reasonable price.

The ATON Wire gauges measure diameter and ovality of round profiles with a two-axes shadow sensor, a 60 mm (2.3 inch) measurement range and an accuracy of 5 µm. Depending on the material temperature and environment conditions you can choose between three product versions. The measurement system offers an online display of the results. In the top line the Batch ID and the billet or coil counter of this batch is shown. In the next line the current value of the two axes and the calculated ovality value is shown numerically in big digits. Under each of these numbers several statistical values based on the current coil are shown: Maximum, Average, Minimum, Standard Deviation, Cp and CpK.

Use cases for ATON Wire Cold:

  • Wire drawing
  • Cold rolling mills
  • Peeling, grinding and polishing of bars and wires

Use cases for ATON Wire Warm:

  • Wire drawing (especially in warmer environment)
  • Continuous wire annealing and pickling in drawing process (with wires having a higher temperature)
  • Cold rolling mills (with wires having a higher temperature)
  • Peeling, grinding and polishing of bars and wires (especially in warmer environment) 
  • Jacketing by plastics extrusion for tubes (with plastic still warm)
  • Hydraulic Extrusion in semi-hot stage

Use cases for ATON Wire Hot:

  • Intermediate stands in hot rolling mills 
  • Final stand for low throughput mills 
  • Continuous casting/rolling of copper rods 

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